| |
|
|
|
|
Place-Based Public Policy in Southeast Asia:
Developing, Managing, and Innovating for Sustainability
Chapter
1 2
3 4
5 6
TOC |
|
CHAPTER 5:
INDUSTRIAL SYMBIOSIS |
|
Sustainable development "meets the needs of the present
without compromising the ability of future generations to meet their own
needs."42 The idea behind industrial symbiosis is for
industrial and commercial facilities to move in the direction of
sustainable development by taking nonproduct output (waste) from one
facility and using it as an input for another production facility.
Industrial symbiosis is a key aspect of the overarching
field of industrial ecology, which also includes concepts such as design
for the environment, zero emissions,43 and material flows
analysis. Industrial ecology proposes that because industrial and
commercial facilities exist within an essentially closed natural system,
the study of their web of relationships and material and energy flows is
more appropriate than just examining linear flows of inputs and outputs.
It is rooted in the concept of eco-efficiency and draws heavily on the
science of ecology and biological food chains to understand and model
systems of industrial production.
Facilities in industrial symbiosis�also known as
by-product synergy or eco-industrial parks44�share outputs,
such as wastewater, steam, gas, energy, or materials themselves, such as
sawdust, fly ash, or sludge. Europeans, particularly the Danes, favor
the term industrial symbiosis, whereas the World Business Council for
Sustainable Development prefers to use "by-product synergy" and North
American experts tend to talk about "eco-industrial parks." In the end,
however, implementation of these programs looks much the same: share or
sell as much of the nonproduct output as possible to reduce disposal
costs and volume.
Many policymakers regard this idea as a relative luxury,
to be implemented in the distant future, and very much contingent on
development of expensive planning and management tools. Industrial
symbiosis is a difficult concept to sell to an industrial community that
is more immediately concerned with economic survival, scarcity of
centralized wastewater and solid waste treatment facilities, and a total
lack of hazardous treatment facilities. "Selling" the idea will
ultimately depend on the demonstration of profitability. Eco-industrial
strategies have shown economies of scale in developing shared
infrastructure and reduced consumption of scarce resources; the
successful program in Kalundborg, Denmark, grew over a period of 20
years, largely in response to limited water resources at the site of the
facility. Furthermore, eco-industrial approaches are likely to be quite
useful as a marketing tool both to the firms that colocate and to the
park itself in attracting firms.
In many cases, this marketing opportunity appears to be
attractive to firms that have chosen this model. Its strength comes from
the assumption that it does not require new construction to work;
industrial symbiosis merely requires analysis, communication, and the
cooperation of already existing industrial and commercial facilities.
The concept of by-product synergy among two or three
facilities, however, is not a new one; private manufacturers have traded
by-products among themselves for years. In fact, the cost savings are
easy to imagine if one asks the question "why should I pay someone to
haul waste away from my facility, when I could sell the same material to
someone who needs it as product input?"
It is the practice of purposely grouping multiple
participants near each other in a formal, planned eco-industrial park
that has yet to be mainstreamed in industrial planning. As with regional
growth triangles, the physical development of eco-industrial parks is
still nascent; much of the construction, recruiting, and implementation
is left to do. Some models exist in Europe; several more in North
America are in various stages of development (see box 4), and a few are
operating in Asia and the Pacific, primarily in Australia, Fiji, Japan,
and New Zealand (see appendix C). The value of this document, therefore,
is to serve as a benchmark, so policymakers can first see how industrial
symbiosis goals are expressed, and gauge the success of such goals in
early stages.
The Industrial Estate Authority of Thailand (IEAT) has
recently evaluated the feasibility of transforming existing industrial
estates into eco-industrial parks. It defines these as communities of
"businesses that cooperate with each other and with the local community
to efficiently share resources (information, materials, water, energy,
infrastructure, and natural habitat), leading to economic gains, gains
in environmental quality, and equitable enhancement of human resources
for the businesses and the local community."45
Map Ta Phut Industrial Estate on Thailand�s eastern
seaboard is 960 hectares (2,371 acres) in area and the site of two
multinational petroleum refineries. IEAT has considered one possible
industrial ecology scenario there that looks much like a schematic of
the famous eco-industrial park in Kalundborg, Denmark. In it, a refinery
provides oil sludge or gas to a central power plant, which reciprocates
with steam. In addition to these energy flows, other "satellite"
facilities engage in a series of material flows as well. To date in Map
Ta Phut, a few exchanges with the central power plant exist, but the
other linkages do not. IEAT reports that the region�s economic crisis
and a downturn in the global petrochemical industry have put such plans
on hold. IEAT says it plans to try this concept in the 334-hectare (826-
acre) Pichit Industrial Estate, which is 600 kilometers north of Bangkok
and has agriculture-related industries as its foundation.
Box 4. North American Eco-Industrial
Parks 46
One of the world�s oldest eco-industrial parks is in
Canada and has undergone more than 20 years of studies to test
strategies for environmental management of industrial estates. In
contrast, most U.S. EIPs are largely at the conceptual stage or
under construction, although some brownfield sites have been
retrofitted as EIPs. Originally, EIP developers in the United States
focused primarily on developing industrial symbiosis relationships.
Over time, however, economic and logistical hurdles have steered the
U.S. EIPs into an overall practice of "resource efficiency,"
focusing on recycled materials, sharing of human resources,
efficient buildings, and use of multimodal transportation. Some of
the sites have features that may especially interest developers and
policymakers in Asia as well:
- Burnside Industrial Park, Nova Scotia, Canada.
Burnside is
a 2,500-acre site that hosts an oil refinery and about 1,300
medium-to-light industry facilities. Ten percent of the tenants
are material collectors, recyclers, and repair businesses. The
backbone of Burnside�s source reduction initiative is material
management infrastructure run by a Browning-Ferris Inc.
subsidiary. Dr. Raymond C�t� leads a team at Dalhousie University,
which has partnered with Nova Scotia Power Inc. to run an
Eco-Efficiency Centre that provides information and technology
assistance to park tenants.
- Red Hills Ecoplex, Jackson, Mississippi.
Red Hills Ecoplex
held its groundbreaking ceremony in October 1998 and is recruiting
participants from the food, agriculture, aquaculture, wood
products, paper, and stone/clay sectors, among others, by
advertising incentives such as state or federal environmental
technology grants and relaxed regulations. The sites� anchor
tenant is a coal-fired power plant, which receives lignite coal
from a mine adjacent to the park. The state of Mississippi has
reserved $20 million for park infrastructure improvements of water
resources, access roads, natural gas, and rail service. The energy
division of the Mississippi Department of Economic and Community
Development, led by Chester B. Smith, is developing Red Hills.
- Eco-Industrial Park, East San Francisco Bay, California.
The United Indian Nations Community Development Corporation along
with two other partners is bidding for the Oakland Army Base and
envisions converting the 200-acre park into a community-based
EcoPark. The consortium is working with corporate and community
stakeholders to introduce its master plan, including policy,
financing, anticipated industrial ecological synergies, voluntary
business practice codes and covenants, the potential for economic
development, and use of clean technologies. The consortium enjoys
support from Indigo Development R&D Center, under the direction of
Ernst Lowe.
|
The Philippine government is a bit further along in its
program of grouping complementary industries in a system embracing
industrial ecology. The Department of Trade and Industry and its Board
of Investment (BOI) consider eco-industrial parks to be the "highest
form" of the industrial clustering program, which was established by the
department in 1997.47 They predict that the nationwide
industrial permitting process may eventually require the use of
industrial ecology processes. DTI already offers tax breaks to develop
eco-industrial parks. With respect to nationwide waste exchange
programs, the Philippines has encountered hurdles unique to its
archipelago geography: waste transport is more expensive and liability
is greater with shipment by sea. On a national scale, it may be wiser in
this case to embark on a program that strives for "zero emissions,"
rather than one that depends heavily on material exchanges. On a local
scale, of course, such exchanges have the potential to work quite well.
DTI and BOI are leading the first of the industrial
ecology experimental projects in the Philippines, under a program that
is called Private Sector Participation in Managing the Environment
(PRIME), sponsored by the United Nations Development Programme (UNDP).
The project is but one example of a
slate of UNDP projects to "promote sustainable human
development�development that is human-centered, equitable, and socially
and environmentally sustainable" (see box 5).
Under the leadership of UNDP, PRIME is an industrial
environmental project designed to encourage business competitiveness,
while conserving the country�s natural environment through environmental
management systems and cleaner production. Presumably, this approach
will improve the bottom line of businesses, while ensuring compliance
with environmental laws. PRIME fills what many view as a "gap" in
Philippine Agenda 21, which is a long-term vision for the nation�s
environment, because PRIME strengthens the role of the private
sector in environmental improvements. At the conclusion of UNDP funding,
PRIME hopes to receive funding from domestic financing institutions such
as LandBank of the Philippines.
The project seeks to enhance emerging private sector
initiatives that minimize industrial environmental impacts by developing
four modules: (a) a "Business Agenda 21," which will serve as a
blueprint for the role of the private sector in environment, (b)
industrial ecology programs, (c) environmental management systems
and ecolabeling techniques, and (d) environmental
entrepreneurship in the environmental services industry. Each of these
four programs has a corresponding module under the PRIME program. The
second module on industrial ecology has a place-based development focus
and is discussed below.
Box 5. UNDP on Protecting and
Regenerating the Environment in the Philippines
48
Goal: Consolidate the country�s efforts in
protecting and regenerating natural and human capital and catalyze
the necessary shift to sustenance of people, particularly in poor
sectors, regarding satisfaction of their needs and support capacity
of the environment.
Objectives: Provide support to key interventions
identified in the people-centered and ecosystem-based Philippine
Agenda 21, focusing on the sustainability of uses of natural
resources.
Introduce a new generation of environmental and
ecological reforms involving community-based approaches, local
capability building, and partnerships with the private sector.
Focus on the poverty-environment nexus and the
industry-environment interface to help overcome environmental
problems caused by poverty and economic growth.
Strategy: A capacity-building but
solutions-oriented strategy anchored on the principle that
environment has a multitude of stakeholders and requires a multi-sectoral
approach. |
PRIME�s Industrial Ecology Module
BOI encourages businesses to include among their
priorities industrial environmental activities, such as the development
of "industrial ecosystems," self-regulation at the plant and firm level
(e.g., earning ISO 14000 certification), waste-handling facilities for
industrial and municipal wastes, and testing and measuring services for
emissions and effluents. As such, it made sense for BOI to implement
PRIME�s second module, which began in March 1998 on a four-year
schedule. Specifically, the industrial ecology module is supposed to
promote waste reduction in the country�s industrial growth centers by
restructuring industrial systems to minimize waste and maximize
recycling of materials and energy. The technical working group for the
industrial ecology module includes representatives from industry
associations, government, and NGOs, including the Philippine Rural
Reconstruction Movement and EarthSavers.
PRIME�s industrial ecology module has five objectives:
Apply the principles of industrial ecology in industrial
estates and growth centers through a pilot project to begin early in
1999.
The project coordinators hope to measure success by the
presence of efficient energy use, waste minimization, waste exchange,
and resource recovery and recycling among a group of firms located
within a geographic area or in a "virtual industrial ecosystem." PRIME
is evaluating sites for the pilot project and plans to hire an
international expert to complete a site development plan and policy menu
in 1999 to encourage industrial symbiosis. PRIME emphasizes that the
resulting policy incentives offered will probably not be in the form of
regulations but market-based incentives such as soft loans, grants,
additional services, and training.
Develop policies that will encourage different
industries with high potential for industrial symbiosis to locate in the
same industrial site or growth center.
The module staff is reviewing and analyzing current
policies (e.g., incentive systems for siting industries in designated
economic zones and growth areas) as well as environmental laws. This
will be the basis for developing policy recommendations. Ideally, say
PRIME officials, the Philippine Economic Zone Authority would then use
the same policy practices to create similar industrial ecology programs
in all of its industrial estates and economic zones. Although UNDP will
provide initial funds for the work, LandBank of the Philippines has
already shown interest in providing future loans for the project.
Private sector participants�perhaps through joint ventures49�would
also provide quantifiable resources, such as land and administrative
expenses. The government itself could provide additional nonfinancial
support that might take the form of technical assistance, facilitation,
and other services.
Develop awareness among decisionmakers in the government
and the private sector on the principles of industrial symbiosis and the
economic benefits derived from implementing these in the country�s
growth centers.
To accomplish this, the module staff already conducts
conferences and workshops on strategies for sustainable
industrialization as well as emerging opportunities for the greening of
industrial estates. The information and education campaign targets
private and public sector organizations involved in developing and
managing industrial estates, including staff from the Department of
Environment and Natural Resources, Department of Trade and Industry,
Board of Investment, and Philippine Economic Zone Authority.50
This component shall produce a critical mass of decisionmakers in the
country�s growth centers.
Assist the Department of Trade and Industry, Board of
Investment, and Philippine Economic Zone Authority in developing
additional environmental standards for the environmental management of
economic zones and industries.
The module staff will develop its own environmental
standards as one useable template and is assisting with the development
of "greening of BOI procedures" for companies seeking BOI registration
and environmental clearance certificates. BOI is coordinating these
efforts with the Environmental Management Bureau of the Department of
Environment and Natural Resources. BOI also plans to help the Philippine
Economic Zone Authority build its institutional capacity to implement
environmental laws and regulation in its areas of jurisdiction.
Assist selected business enterprises that will construct
and operate a centralized waste treatment facility for the industrial
ecology module.
The module will set up criteria for selection of the
winning bid and then PRIME will provide technical assistance to install
a central waste facility within the premises of the pilot project site.
PRIME will assist in obtaining funds for the waste facility. Ten
industrial developers have expressed interest in
participating in the program, largely for the technical and financial
assistance that BOI has promised to provide to help pilot project
participants come into compliance with existing environmental and other
governmental regulations. BOI�s offer has had great appeal for these
developers in the midst of Asia�s economic crisis and provides industry
an opportunity to revamp its management and process technologies with
the aid of a government partner. The voluntary participation of
industrial developers in such a pilot project is crucial to the success
of the program.
Challenges
This formalized approach to industrial symbiosis is
relatively new, so policymakers and participants face several
challenges, particularly because by definition this model requires
interaction and cooperation among multiple actors.
One important task to consider is that when one
participant in the industrial ecology module experiences "down time,"
the rest of its partners must make sure they already have the depth and
duplication of suppliers to provide stability in the interim. The
vulnerability created by relying on a single firm�s waste stream can be
greatly reduced through regional partnerships and industrial clusters,
as proven by the Kalundborg, Denmark, participants.
Another task faced by public policy and corporate
leaders pursuing this development strategy is gathering and analyzing
basic data that track material inputs and outputs of manufacturing
facilities; indeed, decisionmakers face a lack of resources, technology,
and data that can easily identify material needs and potential
exchanges. Some planned projects have stalled because conducting the
original research necessary to facilitate exchange is difficult.
The Philippine Board of Investment requires facilities
to reveal their material input and output as part of the permitting
process, and the Philippine Department of Environment and Natural
Resources requires all new industrial sites to produce an environmental
impact assessment with much of the same information. The assessment
document is publicly available and could be used as a tool to create a
central data base to facilitate waste exchange, but it would take a
serious effort in time and money to put the data into a usable format.
U.S. EPA�s data bases, although still relatively new,
show real potential for industrial planning (see box 6). They are
publicly accessible and address a variety of real-life issues. They do,
however, raise questions about their feasibility. For instance, the
amount of data required for all three of them to run smoothly translates
into a considerable time and financial commitment for the software
provider as well as the reporting facilities. Also, tracking all the
inputs and outputs may face resistance from corporations that consider
these questions impudent and the answers proprietary. But, in reality, a
company would only need to provide information about the specific
material it wanted to trade.
Some believe it just may be faster and more effective
for corporations that are interested in a symbiotic relationship to cull
the specific pieces of information from the Internet through bulletin
boards or corporate web sites. One private company that has designed its
own proprietary materials tracking software is Bechtel Consulting. Its
Industrial Materials Exchange Planner features different data
than EPA�s and translates facility information into a resource map that
facilitates planning by material flow, commodity, industry, and
location.51 In addition to detailed facility input and output
information, Bechtel�s model also incorporates current market prices,
industry�s quantitative standards, and other consumer and downstream
qualitative requirements. The company markets this capability as a tool
that can be site-specific, regional, or global in its policy and
planning implications. Bechtel has used its software to evaluate sites
in Brownsville, Texas; New Haven, Connecticut; Jubail Industrial
Complex, Saudi Arabia; Tampico, Mexico; a petrochemical project managed
by the Philippine National Oil Company; and, also in the Philippines,
Laguna Technopark, managed by the Ayala group.
Box 6. U.S. EPA�s Eco-Industrial Development
Tools
To help collect and use data for industrial planning
models, the U.S. Environmental Protection Agency has developed three
computer-based tools: the Regulatory, Economic, and Logistical Tool
(Reality � Check), Designing
Industrial Ecosystem Tool (DIET), and Facility Synergy Tool (FAST).52
All three data bases are dynamic and expanding their content as more
research is completed. All can stand alone or function together as a
package.
Reality � Check
provides regulatory, economic, and logistical information that
relates to the trade of specific materials. For instance, it
identifies specific legislative and legal issues in the United
States associated with the use of chemicals. It can estimate
feasible transport distances for materials, based on their economic
value, and it broadly identifies industry sectors that may serve as
potential trading partners. DIET creates scenarios that help
policymakers envision combinations of industries that would benefit
from colocation at a specific site. It estimates the economic,
environmental, and employment trade-offs of different scenarios and
also tracks the availability of land, energy, water, waste disposal,
and other resources, based on the type of facilities and their
special needs. FAST is a data base tool that tracks industrial
facilities� inputs and outputs and matches specific facilities that
may wish to investigate a trading relationship. |
Another option in gaining access to facility
information can be through cooperative agreements with large
multinational firms that can then foster partnerships with the smaller
firms in their local supply chain. With all of these private sector
approaches, however, research and implementation becomes more of a
private initiative, with little room for overall planning, coordination,
and participation by interested government agencies.
Implementing industrial ecology practices within
industrial estates or regional growth centers first might ensure greater
success because the presence of centralized administration policies
would ease the introduction of innovation and solicitation of active
participation among industries. In the Philippines, however, 70 percent
of industrial facilities lie outside industrial estates, and the numbers
are comparable in neighboring countries. These facilities have no
long-term prospects for access to central waste treatment facilities. It
is for these manufacturers, in particular, that the prospect of waste
exchange may eventually provide innovative solutions to their current
waste disposal problems. Although recruitment of potential participants
would require intense information campaigning and constant dialogue,
local government units could help market business opportunities, because
all enterprises must contact these government offices to receive a
mayor�s permit to operate. "Extension" organizations could help with the
analytical and technical logistics; for example, NGOs such as the
Philippine Business for Environment (PBE) have already had success in
publishing usable information about waste exchange opportunities. PBE�s
newsletter sells space for classified ads, categorized by industry
sector and describing waste material for sale. Although it does not act
as the facilitator in the trades nor does it have a formal process for
documenting success stories, PBE�s ads have resulted in a number of
successful matches and the service continues. To make a larger, planned
system of industrial symbiosis work, PBE or another organization needs
to promote trading on a larger scale, systematically documenting and
advertising the successes.
ENDNOTES
- Brundtland Commission (1987).
- The United Nations University of Tokyo launched the Zero Emissions
Research Initiative (ZERI) in 1994 to achieve "zero global emissions,
zero water waste, zero solid waste, and zero waste in the air" (IISD
1999). The zero emissions approach focuses on reducing both nonproduct
output and the overall toxicity of outputs.
- In this chapter, "eco" refers to ecology. As seen in chapter 3,
"eco" park or "eco" zone has traditionally meant "economic."
- IEAT (1999).
- See <http://www.cfe.cornell.edu/wei/EIDPUpdates.html> for more
information on these and other U.S. EIPs.
- Another BOI program designed to "contribute to the
institutionalization of industrial ecology" is the development of
twelve regional growth area centers that encompass six provinces and
twelve cities. Officials in these centers are supposed to promote
investment opportunities in priority industries under their purview by
encouraging entrepreneurship, formulating investment plans, awarding
policy incentives to attract investment, and providing information
support to businesses and investors. Another foundation-building
program is the "Greening of BOI Procedures," designed to identify
current BOI administrative procedures where environmental concerns
need to be better incorporated or addressed.
- UNDP (1998a).
- Many industrial estate operations in the Asia-Pacific region are
joint ventures, which allow the local partner to buy instead of lease
land or to secure local capital for on-site projects.
- The Philippine Economic Zone Authority�s Implementation Rules and
Guidelines for ecozones do mention industrial ecology in a broad sense
by promoting waste recycling.
- Bechtel Consulting (1999).
- Giannini-Spohn (1999)
.
� 1999, United States�Asia Environmental Partnership
1720 Eye St. NW, Suite 700, Washington, DC 20006 USA
Tel: 202-835-0333 / Fax: 202-835-0366 |
|
|
|